Background:
 
With the advent of Industry 4.0, smart factories have become the trend in manufacturing. In traditional factories, production line monitoring often relies on manual intervention, leading to inefficiencies and challenges in ensuring product quality. To enhance production efficiency, reduce costs, and ensure product quality, enterprises urgently require an intelligent production line monitoring system.


Customer Requirements:

A large-scale manufacturing company aims to upgrade its production line to a smart manufacturing system to improve production efficiency, reduce energy consumption, minimize manual intervention, and ensure product quality. They seek a reliable, stable, and easily integrable production line monitoring system capable of real-time data acquisition, remote equipment control, data analysis, and automation.


Product Solution:
 
After thorough communication and understanding of the customer's needs, we provided the TPC-DCT156T smart factory production line monitoring system solution.


- Hardware Configuration:

 
1. TPC-DCT156T industrial panel PC featuring a 15.6-inch widescreen TFT LCD display and Intel 11th Gen. Tiger Lake processor to ensure stable performance and efficient data processing capabilities.

2. Multi-point projected capacitive touchscreen technology supporting up to 10 touch points, providing an intuitive human-machine interaction experience.

3. Wide voltage input range and fan-less design to adapt to various industrial environments, ensuring system stability and reliability.

4. Multiple IO interfaces including GLAN, USB, serial ports, HDMI, and DP to meet the connectivity requirements of different devices.

5. Support for high-speed network connections such as WiFi/BT, 3G/4G, and 5G for remote data interaction with smart factory production lines.


- Software Features:

1. Real-time monitoring of production data including production speed, temperature, humidity, and other key parameters.

2. Remote control of equipment including power on/off, parameter adjustments, and other operations.
3. Data analysis and report generation to assist management in understanding production status and making informed decisions.
4. Fault warning and intelligent maintenance to reduce production line downtime and improve equipment utilization.


Conclusion:

By deploying the TPC-DCT156T smart factory production line monitoring system, the customer achieved the intelligent upgrade of their production line, resulting in increased production efficiency, reduced costs, optimized production processes, and ensured product quality. This not only enhanced the competitiveness of the enterprise but also laid a solid foundation for its future development.

The TPC-DCT156T product demonstrates outstanding performance and reliability in the field of industrial automation, providing customers with a one-stop intelligent solution.