Background:
Injection molding is a method of producing industrial goods materials. Products usually use rubber injection molding or plastic injection molding. Injection molding can also be divided into injection molding and die casting. Injection molding machine (also called as injection machine) is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastics or thermosetting materials. Injection molding is achieved through injection molding machines and molds.
Injection molding machines are key equipment for plastic processing and are widely used in many industries such as automobiles, electronics, packaging, construction, medical care, and industry. With the development of digital technology, the market has increasingly higher requirements on quality control, on-site management capability, and budget control. The introduction of MES systems has become an important movement for injection molding companies to achieve digital transformation and sustainable development.
Industry Requirements:
The introduction of the MES system can effectively improve production efficiency, optimize resource management, improve product quality, achieve refined management, and adapt to changes in market demand on the injection molding industry. Applied to injection molding machines, the MES system can monitor equipment status in real time, extend service life, record maintenance data, and guide preventive maintenance. At the same time, the MES system tracks material usage and inventory, reduces inventory costs, and automatically calculates material requirements. In terms of quality monitoring, the whole system monitors production status in real time to ensure product quality and records data to trace quality issues.
The MES system starts from the bottom-level data collection, to process monitoring and online management, and all the way to cost-related data management, forming a complete production information system. So, the MES system not only completes the traditional production monitoring, data statistics, and report output functions, but also becomes an activity platform for production management. Various production management activities can be realized through this platform, including online office, online scheduling, online coordination, and online management, which greatly improves the efficiency of production management.
As a key industrial system in the manufacturing industry, the MES system is used to monitor, manage and optimize the production process. The TAICENN industrial Panel PC is designed for industrial environments, delivers with long durability, high performance, rich I/O interfaces and strict environmental requirements. It can operate stably under harsh industrial conditions, features with rugged structure, IP65 dust-proof and water-proof capacities.
TAICENN solution:
TAICENN, is a leading global provider and manufacturer of industrial panel PC, industrial display and industrial& embedded PC products, which are designed specifically for systems and applications that require excellent performance, high-level reliability and stability, long supply period and supports.
As a data acquisition terminal, Panel PC can collect and monitor grounding system data to realize remote control and management, and set parameters to ensure the manufacturing system stability. In addition, it can perform fault warning and location, record data, and generate operation reports to support system maintenance and optimization.
In response to the actual requirement of MES system in Injection molding application, TAICENN provides 15.6-inch widescreen, Pcap. touchscreen, slim designed industrial Panel PC TPC-DCT156HT2 model products. This panel PC TPC-DCT156HT2 is a ruggedized, fanless & cableless design with widescreen 15.6" FHD 1920*1080 LCD display and Intel’s 11th Gen. Intel Tiger Lake UP3 SoC Core i5-1155G7 processor for power-efficiency computing performance. The integrated Intel Iris Xe Graphics built with innovative GPU architecture are able to optimize image and video handling capabilities. The TPC-DCT156HT2 system support TPM2.0 (PTT2.0) and Windows 11 Operating systems, and 2* M.2 high speed and 1* Mini-PCIe expansional modules to supports WiFI/BT, 3G/4G, and 5G cellular connectivity. It’s an ideal Panel PCs solution with abundant IO connections for MES system in Injection molding application.
TPC-DCT156HT2 Features:
● Widescreen 15.6” TFT LCD display, LED Backlit, Full HD 1920 *1080;
● Intel 11th Gen. Tiger Lake UP3 Core i3/i5/i7 processors;
● 2* DDR4 memory, up to 64GB, 1* M.2 2280 (NGFF) storage;
● Multi-points (Max. up 10 points) Projective capacitive touch, EETI controller;
● Aluminum-magnesium alloy, anodized treatment, Modular designed;
● Wide DC 9~36V power input range;
● IO: 2*GLAN, 2*USB3.1, 2* USB3.0, 2*COM (DB9), 1*HDMI, 1*DP, Audio;
● 1* USB-Type C (USB3.1 & DP1.4a), 1* SW Remote Switch;
● Intel PTT TPM2.0, support Windows 11;
● Fan-less & Slim design, Panel mount, VESA, Front IP65 protection.
Written at the end:
Industrial computing display system play an important role in the MES system of the injection molding industry, including data collection and processing, automated control and operation guidance, information release and quality control, remote monitoring and management, adaptation to harsh environments, and data visualization and analysis. These processes have jointly improved the production efficiency, product quality, and information management level of the injection molding industry. In the future, with the digital transformation of the manufacturing industry, TAICENN Industrial computing hardware will play an important role in more fields and promote the continuous deepening of the industrial intelligence process.