The application of intelligent manufacturing technology constitutes a complex and staggered large-scale manufacturing system, which realizes the optimal management of the system from three dimensions: product life cycle, low-level to advanced system level and intelligent function. The system level has different levels from micro to macro, with five layers from bottom to top, including intelligent equipment layer, intelligent workshop layer, intelligent enterprise layer, intelligent supply chain layer and intelligent ecological layer.

1. Intelligent device level

The level of intelligent equipment system is the lowest stage of the development of intelligent manufacturing, mainly including the manufacturing equipment of intelligent controllers, sensors, instruments, machine tools, production lines and other production fields with intelligent functions. Intelligent mechanical equipment is the premise and material basis of promoting intelligent manufacturing.

2. Intelligent workshop level

Intelligent workshop system level of intelligent manufacturing system mainly includes intelligent equipment management monitoring system, production data collection and analysis of the database system, the organization and interpersonal cooperation of on-site control system, manufacturing execution system, intelligent equipment and intelligent process combination…All those help it realize factory and workshop production management intelligent place.

3. Intelligent enterprise level

Intelligent enterprise level includes not only the intelligent equipment, intelligent workshop level system, but also includes intelligent financial management system, human resource management system, enterprise production planning system, inventory management system, logistics management system, supply chain management system, intelligent manufacturing equipment, intelligent manufacturing workshop…

4. Intelligent supply chain level

The intelligent supply chain system level in the intelligent manufacturing system includes not only the supply chain management of all links in the product life cycle, but also the intelligent management of related industries, related enterprises and related customer relations. Enterprises in the industrial chain, product value chain and product circulation chain can realize information sharing through Internet technology, and promote the realization of collaborative research and development, collaborative production and precision logistics.

5. Intelligent ecological level

Intelligent ecological level is the highest level, including intelligent equipment, intelligent production system, advanced manufacturing technology and other different levels of system interaction in the enterprise, covers the enterprise in the industrial chain, product value chain and production factor supply chain, eventually formed with intelligent manufacturing technology as the core and intelligent supply chain of intelligent manufacturing industry agglomeration. With intelligent equipment enterprises, "specialization, specialization" of small and medium-sized enterprises in various field of booming, intelligent products consumption has become the mainstream of intelligent ecology.

The level of intelligent manufacturing system can refer to the level of intelligent manufacturing maturity：

The maturity of intelligent manufacturing is divided into six levels, respectively, L0 to L5. L0 undertakes from the information age of industry 3.0, which can be called the automation stage. The L5 is the truly intelligent manufacturing stage to achieve.

Specific characteristics of the L0 to L5 levels are:

L0 level: in the automation stage, the equipment needs to be manually unloaded The manufacturing unit is realized by automatic control technology, including automatic assembly line, five-axis CNC machine tools, industrial welding robots, etc. It is characterized by automatic equipment for a manufacturing unit, and the loading and unloading of the manufacturing unit requires manual participation.

The L1 level: Industrial robots are used for the manufacturing unit

The L2 level: the material transportation between the manufacturing units adopts AGV and RGV trolley connection to realize the unmanned physical production

The L3 level: Black light factory 

Realize the equipment networking and production line data collection, can be remote monitoring, truly realize the visualization and transparency of the production process, the management personnel can timely and accurately understand the real-time situation of the production site. The control of the process often requires manual intervention. If the equipment is controlled remotely by man, the equipment operation data shall be read and handled manually after being uploaded, and the equipment failure needs to be found manually through remote monitoring.

Level L4 level: Industry 4.0, smart factory

Implementation of physical information system (CPS), or the realization of physical information integration. Based on L3, self-perception, self-decision-making, self-execution, self-adaptation and self-learning are realized. The AI can automatically detect the equipment fault, analyze the cause, find the solution and notify the maintenance personnel.

L5 level: Industry 4.1, unmanned factory, intelligent production

Realize the unmanned information processing process, the integration of information inside and outside the enterprise. Information can be exchanged and shared between workshops, factories, and supply chains. Customers can obtain production data at any time and arrange production plans independently.

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